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1. 华中光电技术研究所 武汉光电国家实验室, 湖北 武汉 430223
2. 武汉科技大学 汽车与交通工程学院, 湖北 武汉 430223
纸质出版日期:2016-9-5,
收稿日期:2016-4-27,
修回日期:2016-6-29,
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侯绿, 陈华, 周兴林. 基于导热塑料的新型LED灯散热器设计与优化[J]. 发光学报, 2016,37(9): 1103-1108
HOU LYU, CHEN Hua, ZHOU Xing-lin. Design and Optimization of A New Type LED Lamp Radiator Based on Thermal Conductive Plastics[J]. Chinese Journal of Luminescence, 2016,37(9): 1103-1108
侯绿, 陈华, 周兴林. 基于导热塑料的新型LED灯散热器设计与优化[J]. 发光学报, 2016,37(9): 1103-1108 DOI: 10.3788/fgxb20163709.1103.
HOU LYU, CHEN Hua, ZHOU Xing-lin. Design and Optimization of A New Type LED Lamp Radiator Based on Thermal Conductive Plastics[J]. Chinese Journal of Luminescence, 2016,37(9): 1103-1108 DOI: 10.3788/fgxb20163709.1103.
以某中等功率LED灯具为例,设计了塑料散热器的基本构型。采用数值仿真的办法对散热器的性能进行分析,并根据分析结果进行结构改进与优化。结果表明,在同样构型下塑料散热器散热性能低于铝合金散热器;与传统铝合金散热器不同,当肋片高度达到30 mm后,塑料散热器的散热能力趋于稳定;虽然导热塑料的红外发射率较高,仿真分析表明通过热辐射散出的热能只占总热很小的一部分,所以塑料散热器的设计应以增加对流换热面积为主,增加肋片与环境的视角系数是次要考虑因素。改进优化后的塑料散热器达到了和铝合金散热器相近的散热性能,总质量较铝合金散热器减轻了30%,验证了塑料散热器在降低产品重量方面的优越性。
Taking a medium power LED lamp as an example
the basic configuration of the plastic radiator was designed. The performance of the radiator was analyzed by numerical simulation
and the structure was improved and optimized according to the analytical results. The results show that the thermal dissipating capacity of the Al alloy radiator is better than the plastic radiator when they have the same configuration. Different from the traditional aluminum alloy radiator
the heat dissipating capacity of the radiator plastic tends to be stable when the fins are higher than 30 mm. Although the infrared emission rate of the conductive plastic is as high as 0.9
the thermal energy dissipated through thermal radiation is very small
which means the plastic radiator design should be prior to increasing the convective heat exchange area. The thermal dissipation capacity of the optimized plastic radiator is quite close to that of the Al alloy radiator
and its weight is reduced 30% of the aluminum alloy radiator
which verifies the superiority of the plastic radiator product.
LED灯导热塑料散热器设计
LED lampthermal conductive plasticsthermal radiatordesign
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庄四祥,张跃宗,梁鸣娟,等. 大功率LED路灯的散热结构设计和参数优化[J]. 电子设计工程, 2011, 19(4):66-69. ZHUANG S X, ZHANG Y Z, LIANG M J, et al.. Design of the heat dissipation structure and parameters optimization in high-power LED lamp[J]. Electron. Design Eng., 2011, 19(4):66-69. (in Chinese)
郭凌曦,左敦稳,孙玉利, 等. LED散热技术及其研究进展[J]. 照明工程学报, 2013, 24(4):64-70. GUO L X, ZUO D W, SUN Y L, et al.. Heat dissipation technology of LED and its research progress[J]. China Illumin. Eng. J., 2013, 24(4):64-70. (in Chinese)
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JANG D, PARK S J, YOOK S J, et al.. The orientation effect for cylindrical heat sinks with application to LED light bulbs[J]. Int. J. Heat Mass Transfer, 2014, 71:496-502.
王乐,吴珂,俞益波,等. 基于CFD的LED阵列自然对流散热研究[J]. 光电子激光, 2010, 21(12):1758-1762. WANG L, WU K, YU Y B, et al.. Study on LED array heat transfer under natural convection based on CFD[J]. J. Optoelectron. Laser, 2010, 21(12):1758-1762. (in Chinese)
TANG Y, DING X R, YU B H, et al.. A high power LED device with chips directly mounted on heat pipes[J]. Appl. Therm. Eng., 2014, 66(1-2):632-639.
陈颖聪,文尚胜,吴玉香. 基于塑料散热器无基板板上芯片封装的LED热分析[J]. 光学学报, 2013, 33(8):0823005-1-6. CHEN Y C, WEN S S, WU Y X. Thermal analysis for LED chip on board package based on plastic radiator without substrate[J]. Acta Opt. Sinica, 2013, 33(8):0823005-1-6. (in Chinese)
雄戈. 欧司朗LED吸顶灯采用散热性良好的帝斯曼热导Stanyl TC聚酰胺46[J]. 国外塑料, 2014, 32(11):64. XIONG G. OSRAM LED ceiling lamp with polyamide 46 instead of aluminum[J]. World Plast., 2014, 32(11):64. (in Chinese)
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