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1. 宁波升谱光电半导体有限公司,浙江 宁波,315040
2. 电子科技大学, 光电信息学院,四川 成都,610054
收稿日期:2007-10-05,
修回日期:2007-11-24,
纸质出版日期:2008-07-20
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徐国芳, 饶海波, 余心梅, 李君飞, 侯斌. 白光LED光斑均匀性的改进[J]. 发光学报, 2008,29(4): 707-712
XU Guo-fang, RAO Hai-bo, YU Xin-mei, LI Jun-fei, HOU Bin. Improvement of Optical Uniformity of White LEDs[J]. Chinese Journal of Luminescence, 2008,29(4): 707-712
用于照明领域的白光LED
其出射光斑的色度均匀性对于产品性能有着更加重要的意义.介绍了目前工业上制作白光LED主要采用的荧光粉灌封点胶工艺.并在目前主流灌封点胶工艺的基础上通过改善荧光粉层结构形状
以提高白光LED器件的出射光斑均匀性.并通过九点法对不同工艺结构下LED出射光斑的空间色度分布进行了测量和分析.通过分析
虽然采用不同的粉层结构
能够一定程度上改善白光光斑的色度均匀性.但总体上
采用这种传统的点胶工艺制作的器件的白光光斑性能不好
现有的荧光粉层灌封点胶工艺存在很大的弊端.荧光粉层的可控性是影响色度均匀性(即光斑均匀性)的主要因素
包括单个器件内的光斑和器件之间的颜色一致性都不理想.
Combining phosphor with LED chip has become the most common method to realize white light output for white LED.Thermal conduction and phosphor coating are two key factors that influence on the quality of products.The spatial distributions of color temperature and chromaticity are the crucial parameters of power white LED used in lighting.The range of color temperature deviation within single white LED which can be distinguished by human eyes is from 50 K to 100 K.The uniformity of color temperature of white LED devices still cannot achieve the optimized standard
because the color temperature deviation of single product can even attain 800 K.This can be attributed on the nonuniformity of phosphor coating on the LED chip.Therefore
the uniformity of light output is of great importance as white LEDs found their way in the lighting application.The conventional dispensing method(or dipping method)for phosphor coating
which is much popular currently used in the LEDs industry
was introduced in this paper.Further
some modification had been made in the structure configuration of the phosphor layer to improve the uniformity of light output of white LEDs based on the dispensing process.Nine-point scheme had been adopted to measure the spatial distribution of brightness and chromaticity of light output of different LEDs samples with different process parameters.Although these modification has improved the uniformity of chromaticity of white light spot in a certain extent
as a whole the uniformity of white light output of devices made by employing conventional dispensing method of phosphor coating is still not good
and deviations of spatial coordinates of white light spots are larger than those of 0.01 that human eyes can distinguish.This can be ascribed to the cumber shape of phosphor coating.Since the process of phosphor coating is operated by handwork
the thickness of phosphor layer is not uniform which causes a big influence to the performance of products.In addition
the consistency of products of same batch is not good
and deviation of color temperature and chromaticity among different products is large.It can be explained that the process of phosphor dispensing cannot be well controlled among different products.All of these indicate that the conventional phosphor coating method-dispensing has lots of defects.To eliminate and overcome these defects
a novel phosphor coating method termed conformal coating
which can largely improves the uniformity of phosphor layer
should be emphasized.
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